Die Cutting and Creasing Machine with Front Edge Feeding

Die Cutting and Creasing Machine with Front Edge Feeding

  • Specs:

 

Model Device QMY1200P QMY1300P QMY1500P
Max. Paper Dimensions mm 1200*780 1300*960 1500*1100
Min. Paper Dimensions mm 350*350 400*410 four hundred*440
Max. Die-chopping Size mm 1180*760 1280*940 1480*1080
Max. Speed sh/h 5500 5500 4500
Max. Working Force T three hundred 300 three hundred
Cardboard sheet thickness g/mtwo 250-800 250-800 250-800
Corrugated sheet thickness mm 1-seven one-7 1-seven
Die-reducing Precision mm ±0.five ±0.five ±0.5
Overall Electrical power KW 22.five 22.5 27.5
Overall Fat kg 14500 15500 19000
General Dimension mm 8000*4000*2250 8750X4100X2245 9400X4600X2245

. Functions of the machine:Main Functions:

  • The Bobst type reduce framework helps make the slicing system movement like a scissor, it will realize a entire and easier reduce.
  • Primary worm gear employs alloy copper materials, after the seasoned operator’s handbook scraping therapy and rigid common tests, it can makes certain the driving elements ten several years daily life.
  • The primary chains adopt imported British Renold brand, the differences of 10 chains are much less than .2mm.
  • The connect in between gear box and driving shaft adopts sleeve and pin composition ensuring a powerful connection.
  • Pace:  

The machine adopts frequency controller to accomplish stepless speed acceleration which can attain to 5000 occasions for each hour. For the duration of real creation, it can generally operate at 3600 to 4200 occasions per hour in accordance to the top quality of the board. If the quality of the paper is good, a very good operator even can operate the machine at optimum pace.

  • Protection:

As it is proven in the photo of the device, the machine adopts rear portion paper feeding approach which keeps the operator away from the die-slicing part. The mounting and adjustment of the die plate is also accomplished outside the house of the die-slicing element with sensors and detectors at die-slicing element to make sure that the equipment can not be began when the die-cutting plate is at adjustment position.
 
In addition to the sensors at die-slicing part, there are sensor or technique switches at window portion to make the whole machine at checking standing to guarantee its basic safety.

  • Operation convenience:

 
There is Man-machine interface installed in the control panel which will exhibits the protection position of the machine as well as malfunctions to facilitate the operator. Digicam is also mounted in front of the operator for him/her to monitor the procedure standing at the supply component.
      Primary Constructions and Crucial Substance Employed

  • 4 Principal Massive Areas:

They are: bottom station, moving system, higher platform and equipment wall. The bottom station is created of gray cast iron -HT 200 the relocating platform is ductile iron – QT 42-10 and the machine wall is high quality A3 metal.

  • Main Generate:

 
 
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment kinds a relocating set to make certain stable pressure out set of not significantly less than 300 tons.
The substance for the worm shaft is 40Cr with quenching therapy and gear hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-four.
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-six-three.

  • Die-chopping and Creasing Portion:

The drive is transferred via crank rod to pendulum which will deliver the shifting system to go up and down to attain die-reduce and creasing function.
The pendulum is created of high good quality ductile iron. The pendulum axis is accomplished by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 type automated die-reducing and creasing equipment. Compared with automated die-cutting and creasing equipment which is utilised for cardboard die-chopping, this variety of automatic die-reducing and creasing equipment is primarily used for corrugated board which wants significantly less pressure for die-reducing, in this scenario very some producers have made scaled-down width on the pendulum and scaled-down diameter on the pendulum shaft. We keep broader pendulum and even bigger diameter on its shaft to make our machine previous for a for a longer time daily life.
The die-reducing plate makes use of seven mm seventy five Crl plate which has much more hardness and life span than the manganese plate.  
 

  • Board Conveying:

 
It adopts three-cam intermittent positioning system to guarantee the boarding conveying exact and secure.
 
The equipment utilizes gripper bar type with 12A prolonged joints chain which is considerably less in fat and significantly less shock to the intermittent device under the precondition to make sure the toughness of the chain. The model of the chain is Renold U.K with substantial specific and quality. .    
The Gripper bar adopts aviation aluminum with three bridge variety- mild in excess weight and higher in strength.

  • CZPT Part

The electrical parts are made and assembled according to the CZPTpean CE regular and utilizes globe wide recognized brand name goods.

  • Set up of Die

The die mounting and dismounting adopts aspect withdrawing techniques which time preserving and easy for procedure.
There are two techniques for the fixation of the die-both by bolt or clippers which are subject to customer’s guidance.
The chase locking is pneumatic which is straightforward, convenient and trustworthy.
Special Figures of Our Machine:
Clever And Unique Front Lay Design:
Compared with the card board sheet, the corrugated board has far more toughness. If the corrugated board abnormally reaches to the entrance lay, it will injury the front lay and the gripper bar when the entrance lay reaches to its greatest position.
CZPTly the producers will put in sensors on this part to end the machine when the paper is fed abnormally to the entrance lay. However, when the machine is managing at the substantial velocity, the inertia will bring the machine to run for a even though to make the entrance lay to its highest stage and then also hurt the front lay and the gripper bar.
Our special layout is that when the irregular board feeding transpires and currently being detected, the entrance lay can in no way reaches to its maximum position which makes totally free from entrance lay and gripper bar damages because of irregular paper feeding.
As it is our particular style, so there is no picture to be shown listed here.

  • None-cease Gathering unit

At the delivery component, when the board is minimize to be about one meter, the device will thrust
the die-reduce board pile out of the equipment shipping and delivery portion making it effortless for the operator to attract them to the selected spot want not topping the machine 

  • Front-direct Feeding Component

The device adopts patent technology of entrance-guide feeding structure which can efficiently avoid and minimize damages to the surface of printed sheet. Outfitted with sturdy blower, even paper is bending deformation, it can feed paper effortlessly.

  • Configurations:

 

Identify Model and Origin Remarks
CZPT SKF Swiss Crucial part
IKO Japan or HangCZPT, China Not crucial element
Chain Renold U.K Major Chain ( Discrepancy of considerably less than .2 mm for per ten chains of equipment chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Photograph CZPT Switch Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Main Motor Siemens Joint Venture
PLC Delta, ZheJiang  
Man-device Interface Delta  
Pneumatic Elements Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and delivery CPG ZheJiang  

 

  • Instruments Kit

 

Title Amount Specification
Minus Screw Driver one 150
Additionally Screwdriver 1 one hundred fifty
Monkey Wrench one three hundred
Interior hexagon Spanner 1 set 1.522.534568101214
Greasing Gun 1  
Oil Gun one  
Wrench A single set twelve,fourteen/thirteen,sixteen
Vise one  
Triangular File 1  

Die Cutting and Creasing Machine with Front Edge Feeding

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